Our Services

Engineering that pays for itself.

Seven specialised offerings across reactive power, energy monitoring, load management, harmonics, network studies and AVR — deployed in 30+ plants across India.

Why Reactive Power Management?

  • Electricity boards have implemented KVAH billing — lower penalty is applied only when PF is closer to unity.
  • Maintaining grid power factor during minimum import and fluctuating load is very difficult.
  • Earlier improvements relied on Passive components which are expensive and inflexible.

Our Solution

  • New system for captive power plants that maintains grid PF near unity via the TG set connected with the grid.
  • Much cheaper and more effective than capacitor bank / SVC installations.
  • Fully automated Grid PF improvement system with complete safety, interlocking and protection.
  • Works in line with the Generator Capability Curve supplied by OEM — generator reactive power is used in the best possible manner.
  • Maintains grid power factor during minimum import and fluctuating load to near unity, and improves performance during higher import.
  • KVAH billing is being implemented in Odisha, Chhattisgarh, UP, Maharashtra and other states — the system is trending nationwide.
  • Installed in more than 30 plants.

Why EMS?

  • Day to day report generation.
  • Analysis of trend, report and consumption pattern of equipment.
  • Real-time monitoring of energy data of various equipment on a single desk.
  • Detecting and executing on power losses in the network.

Our Solution

  • SCADA-based EMS with meters connected to any equipment needed.
  • All multifunction meters connected over RS485 communication.
  • Data displayed on a customised SLD monitor built to customer requirements.

Benefits

  • Day-to-day report generation every 15 mins / hourly / daily / yearly.
  • Customer can select report type from drop-down; reports generated as PDF.
  • Real-time trend analysis on metered equipment to catch faults early.
  • Equipment power consumption analysis for energy saving.
  • Analysis of power losses in the network.
  • Equipment running-hours tracking.
  • Response time within 10 ms.
  • Customisable displays and division-wise or common reports.

Why Load Shedding?

  • Maintains stability of the power system in critical situations such as sudden loss of a power source or generating unit.
  • Establishes and monitors the balance of generated and consumed load by shedding low-priority feeders.
  • Automatic shedding is the only way to prevent sudden frequency drops or frequency collapse after a large disturbance.
  • Grid MD (maximum demand) control.

Our Solution

  • System takes grid data, TG generation data and load-shedding feeder data as inputs.
  • All balancing calculations are performed by the system itself.
  • Sheds feeders based on priority set by the user — critical loads are preserved, non-critical loads shed first.

Why is Harmonics a problem?

  • Harmonics are currents/voltages at integer multiples of 50Hz that distort the fundamental waveform.
  • High neutral currents from poorly distributed single-phase loads or high triplen harmonics.
  • Overheating in conductors, capacitor banks and sensitive electronics.
  • Failure and tripping of fuses and circuit breakers.
  • Excessive heating in transformer windings and generators.
  • Incorrect utility metering — higher bills to consumers.
  • Spurious tripping of protection circuits.
  • Failure of commutation circuits in DC/AC drives with SCRs.
  • Interference with computers and telephones.
  • Overall inefficiency and accelerated equipment deterioration.

Our Solution

  • Detailed harmonic study of the plant to identify sources and severity.
  • Design and installation of tuned filters and mitigation equipment.
  • Compliance with IEEE 519 harmonic limits.

What is ETAP?

  • Electrical Transient Analyzer Program — a network modeling and simulation tool used by power system engineers.
  • Creates an electrical digital twin to analyze power system dynamics, transients and protection.

Studies We Deliver

  • Load flow / power flow study.
  • Short circuit and fault analysis.
  • Protective device coordination, discrimination and selectivity.
  • Substation design and analysis.

What is Load Sharing?

  • Active power sharing with Grid-to-TG and TG-to-TG synchronisation even without grid power.
  • Developed using dedicated Gen-set controllers and Mains controllers.
  • Controllers communicate via redundant CAN-bus protocol and share automatically during island operation, avoiding unwanted tripping during grid failure.
  • Built-in load sharing and auto-synchronisation.

How It Behaves

  • If the Grid Breaker opens, TG-1 and TG-2 immediately move to percentage-based sharing.
  • During island operation, if one generator trips due to process variation, the extra load is shed by priority (critical vs non-critical) per user configuration.
  • When grid power resumes and parameters are healthy, the system auto-synchronises at a single point — no manual operation required.

Why AVR Service?

  • AVR problems cause voltage instability, poor reactive power control and generator trips.
  • Field commissioning, tuning and fault-finding require specialised experience.

What We Do

  • AVR commissioning for new generators and retrofits.
  • PID tuning, PSS setup and stability testing.
  • On-site troubleshooting and health checks for existing AVR systems.

See who already trusts us.

30+ TG-set installations across Steel, Power, Cement and Paper plants.

View Client List